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Ti-6Al-4V (Titanium Grade 5) Wire
Ti-6Al-4V (Titanium Grade 5) Wire is a high-performance titanium alloy product form, valued for its unique combination of strength, ductility, and corrosion resistance.
Ti-6Al-4V (Titanium Grade 5) Wire is produced from the most widely used titanium alloy, containing 6% aluminum and 4% vanadium. This wire form offers exceptional strength-to-weight ratio combined with good formability, making it suitable for a wide range of precision applications.
With a tensile strength ranging from 900-1100 MPa and a density of only 4.43 g/cm3, Ti-6Al-4V (Titanium Grade 5) Wire provides superior mechanical properties while remaining lightweight. Its excellent fatigue resistance and corrosion resistance make it ideal for critical applications in harsh environments.
High Tensile Strength
Superior strength retention in thin diameters
Corrosion Resistant
Exceptional performance in aggressive environments
Excellent Ductility
Can be bent, formed and drawn into complex shapes
Biocompatible
EIdeal for medical and surgical applications
Mechanical & Physical Properties of Ti-6Al-4V (Titanium Grade 5) Wire
Ti-6Al-4V (Titanium Grade 5) Wire exhibits exceptional mechanical properties that make it suitable for high-performance precision applications.
Mechanical Properties
Annealed condition, room temperature
0.2% offset, annealed condition
In 50 mm, annealed condition
Tonsile, room temperature
Rockwell C scale
At 10^7 cycles, room temperature
Physical Properties
Approximately 60% of steel's density
Liquidus temperature
At 20°C (68°F)
At 20°C (68°F)
Room temperature
Specifications of Ti-6Al-4V (Titanium Grade 5) Wire
Our Ti-6Al-4V (Titanium Grade 5) Wire is available in various diameters, spool sizes, and finishes to meet your specific application requirements.
| Diameter Range | Tolerance | Spool Sizes | Surface Finish | Condition | Packaging |
| 0.1 mm - 12.7 mm | ±0.001 mm (fine wire) | 0.5 kg, 1 kg, 5 kg, 10 kg, | Annealed, Pickled, | Annealed, Cold worked, | Plastic spools, Wooden reels, |
| ±0.005 mm (small wire) | 25 kg, 50 kg spools | Bright, Passivated | Solution treated and aged | Protective sleeves, Vacuum packaging | |
| ±0.01 mm (medium wire) | |||||
| Custom diameters available | Tighter tolerances available on request | Custom spool sizes available | Special cleaning for medical applications | Custom heat treatments available | Cleanroom packaging for critical applications |
Precision Diameter
Exceptional dimensional control ensures consistent performance in critical applications.
Consistent Quality
Uniform mechanical properties throughout the entire length of wire.
Clean Surface
Contamination-free surface finish suitable for medical and aerospace applications.
Custom Solutions
Tailored wire specifications available to meet unique application requirements.
Manufacturing & Processing of Ti-6Al-4V (Titanium Grade 5) Wire
Our Ti-6Al-4V (Titanium Grade 5) Wire undergoes a precise manufacturing process to ensure consistent quality and performance.
1. Alloy Production
High-purity titanium sponge is combined with aluminum and vanadium master alloys in precise proportions. The mixture is pressed into electrodes and vacuum arc melted multiple times to ensure chemical homogeneity.
2. Billet Preparation
The titanium alloy ingot is processed into cylindrical billets through hot forging and machining operations, ensuring proper grain structure and mechanical properties.
3. Wire Drawing
Billet is heated and drawn through a series of tungsten carbide dies of decreasing diameter. Each drawing step reduces the wire diameter while increasing its strength through work hardening.
4. Annealing & Heat Treatment
Intermediate and final annealing processes are performed to relieve residual stresses and achieve the desired balance of strength and ductility. Solution treatment and aging may be used for maximum strength.
5. Surface Treatment & Spooling
The finished wire undergoes surface cleaning and treatment to remove contaminants and improve corrosion resistance. It is then precisely wound onto spools of various sizes according to customer specifications.
Wire Processing Guidelines of Ti-6Al-4V (Titanium Grade 5) Wire
Ti-6Al-4V (Titanium Grade 5) Wire can be processed using various methods, but requires special considerations due to the material's unique properties:
Use carbide or diamond tools for cutting to prevent work hardening
Anneal after severe forming operations to restore ductility
Use clean, lubricant-free environments for medical applications
Avoid excessive heat during processing to prevent oxidation
For welding, use inert gas shielding to prevent contamination
Store in dry, clean conditions to maintain surface quality
International Standards of Ti-6Al-4V (Titanium Grade 5) Wire
Our Ti-6Al-4V (Titanium Grade 5) Wire meets or exceeds the requirements of major international standards, ensuring quality and performance.
Material Standards
-
ASTM B863
Standard Specification for Titanium and Titanium Alloy Wire -
EN 10204 3.1
Material certification with test results from an independent laboratory
Quality Management
Our manufacturing facilities are certified to the following quality management systems:
Quality Management Systems
Aerospace Special Processes
Certification & Traceability
Every spool of Ti-6Al-4V wire comes with comprehensive documentation ensuring full traceability from raw material to finished product:
- Material certification with chemical composition analysis
- Mechanical properties test results (tensile, hardness)
- Dimensional verification reports (diameter, tolerance)
- Heat treatment records and process parameters
- Surface quality and cleanliness verification
- Batch traceability documentation
Medical Grade Certification
For medical applications, our Ti-6Al-4V (Titanium Grade 5) Wire can be provided with additional documentation including biocompatibility testing (ISO 10993), cleanroom processing certification, and full material traceability documentation.
Hardness of Ti-6Al-4V(Ti Gr.5) Wires
- Room temperature hardness in annealed state HBS=255~341
- Room temperature hardness in solution aging state HBS=293~361
Custom Testing Available
We can provide additional testing and certification as required by your specific application, including fatigue testing, corrosion testing, and more. Please contact us with your specific requirements.